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                    |  Hot Stamping |  
                    | Hot stamping is a special method which includes operations
                    of heating, forming, cutting and quenching of sheet metal. By hot stamping
                    method, strong and lightweight parts are manufactured. We take charge of manufacturing dies which hold the key of
                    a new method of hot stamping.
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                    |  |  | ■ Dies for Forming (1/3 Process)
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                    | First process is forming. The dies are kept hot circulating
                    high-temperature oil through pipes. 
 Size:1,860*700*900
 Mass:5,350Kg
 Material: FCD550
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                    | ■ Dies for Cutting (2/3 Process)
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                    | Second process is cutting off unecessary parts. The same thermal
                    function as dies for forming is adopted. Edges of cutters are made by SKD
                    diffusion bonding. 
 Size: 1,860*800*900
 Mass: 4,900Kg
 Material: FC250+SKD
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                    |  |  | ■ Dies for Quenching (3/3 Process)
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                    | Final process is quenching. Heated products are cooled rapidly by running water through the pipes, and hardened. 
 Size:1,700*600*900
 Size:2,650Kg
 Material:FC250+SKD
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                    | ■Our New Method of Hot Stamping |  |  
                    | Fig.1 shows the process of conventional hot stamping method. Step-1:Heating steel sheet
 Step-2:Forming and quenching
 Step-3:Cutting unnecessary parts by a laser.
 The process requires laser cutting because products are hardened by quenching.
 Fig.2 shows our new method of multistage mold hot stamping.
                    Three operations of forming, cutting and quenching can be perfomed by single
                    press machine.
 Compared with the conventional hot stamping method, it takes shorter time for stamping.
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              | Copyright (C) 1998 Imanishi Manufacturing Co.,Ltd. All Rights Reserved. |  |